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Analysis of Industrial Packaging Materials: How to Choose Between “Laminated Woven Bag” and “Liner-in Woven Bag”?

    In the field of industrial packaging—especially for powder and granular materials such as fertilizers, feed, resins, food additives, and pharmaceutical ingredients—the terms “Laminated Woven Bag” and “Liner-in Woven Bag” are often confused. Though similar in name, these two packaging types differ significantly in structure, sealing performance, applicable machinery, and cost composition.

    Understanding the differences is essential for improving packaging efficiency, controlling costs, and ensuring product safety.

     

    1. Core Comparison Table

    Feature

    Laminated Woven Bag

    Liner-in Woven Bag

    Structure & Process

    PE/PP coating laminated onto woven fabric

    Separate liner bag physically inserted into outer woven bag

    Cross-section Diagram

    [Woven Layer] + [Adhesive Layer] + [Film]

    [Outer Woven Bag] ‖ [Independent Liner Bag]

    Sealability

    Grade B moisture resistance (5–10g/m²·24h)

    Grade A moisture resistance (<2g/m²·24h)

    Cost Composition

    85% material cost

    60% processing cost

    Suitable Packaging Machines

    High-speed automatic line (40–60 bags/min)

    Low-speed precision line (15–20 bags/min)

    International Standards

    ISO 21898 (laminated woven plastic sacks)

    FIBC 13-1 (liner systems for bulk bags)

    2. Technical Details & Process Analysis

    Laminated Woven Bag

    Uses extrusion lamination, where molten PE or PP is directly coated onto woven fabric via a T-die. This forms a micro mechanical interlock with an adhesive strength ≥3.5N/15mm. The process is streamlined and ideal for high-throughput manufacturing.

    Liner-in Woven Bag

    Employs pre-made PE liner bags (typically 0.08–0.12mm thick), inserted manually or mechanically into the woven outer bag. The liner is fixed by heat sealing, stitching, and static adherence. A micro-gap (≤2mm) is maintained, enabling superior sealability.

     

    3. Application Guidelines by Industry

    ✅ Preferred Scenarios for “Laminated Woven Bag”:
    • Bulk materials: Fertilizers, animal feed, construction powders, general chemicals
    • Cost-sensitive products: 15–20% lower cost per bag makes it ideal for low-margin goods
    • High-speed packaging lines: Compatible with fully automated filling and sealing equipment

    Key Advantages: High cost-efficiency, automation-friendly, well-suited for standardized mass production.

    ✅ Preferred Scenarios for “Liner-in Woven Bag”:
    • Moisture-sensitive products: Food additives, pharmaceutical powders, specialty chemicals
    • Hazardous materials: Meets UN certification requirements for dual-layer containment
    • Long-distance or tropical transport: Superior barrier properties for humid and saline environments

    Key Advantages: Exceptional sealability and safety, ideal for high-value or sensitive goods.

     

    4. Expert Recommendations: How to Choose Wisely?

    Decision Factor

    Recommended Bag Type

    Cost Efficiency

    Laminated Woven Bag (15–20% savings)

    Sealability Priority

    Liner-in Woven Bag (lower moisture permeability)

    Packaging Line Speed

    Choose based on line automation level

    Regulatory Compliance

    Liner-in Woven Bag (easier to certify)

    For most PVC, PE, and chemical powders, Laminated Woven Bags are ideal for cost and efficiency. For sectors requiring high moisture resistance, safety, and compliance, Liner-in Woven Bags are the more suitable solution.

     

    Conclusion: Clarifying Structure, Optimizing Choice—The First Step Toward Smarter Packaging

    As green packaging, safety compliance, and smart logistics become industry standards, choosing the right bag type is not just about packaging—it’s about product quality, operational efficiency, and brand credibility. A clear understanding of the differences between “Laminated” and “Liner-in” woven bags equips enterprises to reduce risks, cut costs, and stay competitive in an evolving marketplace.

    Looking for high-performance, cost-effective packaging bags? Zhixin Packaging will provide you with the products and services you needPlease contact us to get professional packaging solutions!

    EMAIL:rain.xu@smartpackbags.com

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